Brief Case Study

How Oral-B Ensured Packaging Accuracy and Traceability with AI-Based Strap, OCR & Barcode Inspection

Packaging line with AI inspection overlay

The Hidden Problem

Manual Packaging Checks Create Quality Gaps

! Package straps missing or loosely applied.
! Incorrect or unreadable printed details (batch, MFG, EXP, MRP).
! Barcode mismatches impacting traceability.
! Human fatigue leading to inconsistent checks.
! Errors detected late, causing rework and dispatch delays.

No real-time validation before products moved forward.

TENTOVISION DEPLOYMENT

The Game Changer – AI-Powered Packaging Inspection Infrastructure

To eliminate packaging errors and improve quality consistency, Oral-B deployed Tentovision’s AI-based visual inspection solution, which included:

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AI-Based Strap Inspection

OCR Verification

Barcode Verification

High-Speed Line Compatibility

Zero Manual Dependency

HOW IT WORKED IN REAL LIFE

What happened ?

Packaging defects were hard to catch at full production speed. Manual checks failed to consistently validate straps, text, and barcodes. Errors surfaced only during audits or customer complaints.

How TentoVision responded

AI models monitored each package in real time. Missing straps, incorrect text, or barcode mismatches were instantly detected. Faulty packages were flagged immediately before dispatch. Quality teams gained full visibility without slowing production.

Before

During

After

Strap
Verification

100% automated inspection

OCR Data
Accuracy

High-precision text reading

Traceability
Compliance

100% barcode validation

Rework &
Rejects Reduced

Significant drop in dispatch errors

CLIENT TESTIMONIAL

“Manual inspection couldn’t keep up with our production speed. Tentovision’s AI inspection ensured every Oral-B package met strapping, labeling, and barcode standards consistently — without slowing the line.” - Quality Operations Team, Oral-B

WHY DECISION MAKERS TRUST TENTOVISION

Insights for Plant & Logistics Decision Makers

AI visual inspection
for FMCG

Instant defect
detection

High-speed
line ready

Compliance &
traceability

Consistent quality
at high speed

AI vs Traditional CCTV A Feature by Feature Breakdown

How Tentovision’s AI Inspection Transforms Packaging Quality Into Smart Manufacturing

Feature

Before: Traditional Manual Inspection

After: Tentovision AI-Based Inspection

Strap Verification

Manual spot-checks for straps.

AI-automated 100% strap verification in real-time.

OCR Accuracy

Inconsistent manual reading of text.

High-precision automated OCR validation.

Barcode Validation

Manual spot-check for barcode accuracy.

100% automated barcode verification for traceability.

Speed

Limited by manual inspection capacity.

High-speed inline inspection without slowing production.

Reliability

Operator-dependent and prone to fatigue.

Consistent, scalable, and fatigue-free performance.

Protect Your Plant Before the Next Emergency

Ensure Every Package is Perfect

Are all straps verified automatically?

Are barcodes checked on every package?

Are printed details validated in real time?

Can errors be caught before dispatch?

We Recognized by

We are proud to be recognized for delivering innovative solutions and exceptional service. Our commitment to quality, customer satisfaction, and leveraging new technology defines everything we do.